Alert systems and methods for a vehicle with improved actuator installation

ABSTRACT

A vehicle seat assembly is provided. The vehicle seat assembly includes a bottom seat member with a seat pan with a first side and a second side, a first bolster positioned on the first side of the seat pan, and a second bolster positioned on the second side of the seat pan. The first bolster defines a first depression. The vehicle seat assembly further includes a haptic alert assembly with a first actuator having a first housing and a first motor within the first housing. The first housing is mounted within the first depression.

PRIORITY CLAIM

This application claims the benefit of U.S. Provisional Application No.61/663,516 filed Jun. 22, 2012 and hereby incorporated by reference.

TECHNICAL FIELD

The technical field generally relates to driver alert systems andmethods, and more particularly relates to driver alert systems andmethods that include haptic devices associated with a vehicle seatassembly.

BACKGROUND

Collision avoidance systems warn drivers of potential collision threatsthat may be in the line-of-sight of the driver (e.g., detected byon-board vehicle sensors) or out of the line-of-sight of the driver(e.g., determined from wireless vehicle-to-vehicle communications and/orvehicle-to-infrastructure communications). Collision avoidance systemsmay generate visual and/or auditory alerts to warn a vehicle driver ofthe potential collision threats. However, vehicle designers continue todevelop more effective mechanisms for alerting the driver to a conditionthat needs attention, particularly haptic alert assemblies.

Accordingly, it is desirable to provide methods and systems for alertinga driver of the vehicle using a haptic device, particularly improvedmethods and systems that generate more effective haptic alerts. Otherdesirable features and characteristics of the present invention willbecome apparent from the subsequent detailed description and theappended claims, taken in conjunction with the accompanying drawings andthe foregoing technical field and background.

DESCRIPTION OF THE DRAWINGS

The exemplary embodiments will hereinafter be described in conjunctionwith the following drawing figures, wherein like numerals denote likeelements, and wherein:

FIG. 1 is a functional block diagram illustrating a vehicle thatincludes a driver alert system in accordance with exemplary embodiments;

FIG. 2 is a schematic side positional view of a vehicle seat assembly ofthe vehicle of FIG. 1 in accordance with an exemplary embodiment;

FIG. 3 is a partial top positional view of the seat assembly of FIG. 2in accordance with an exemplary embodiment;

FIG. 4 is a schematic top positional view of haptic actuator devicesincorporated into the seat assembly of FIG. 3 in accordance with anexemplary embodiment;

FIG. 5 is a schematic side positional view of haptic actuator devicesincorporated into the seat assembly of FIG. 3 in accordance with anexemplary embodiment;

FIG. 6 is a side positional view of a motor incorporated into the seatassembly of FIG. 3 in accordance with an exemplary embodiment;

FIG. 7 is an isometric view of an actuator housing incorporated into theseat assembly of FIG. 3 in accordance with an exemplary embodiment;

FIG. 8 is a side view of the actuator housing of FIG. 7 in accordancewith an exemplary embodiment;

FIG. 9 is a top positional view of the seat assembly of FIG. 3 duringinstallation in accordance with an exemplary embodiment;

FIG. 10 is a more detailed, partial top positional view of the seatassembly of FIG. 3 during installation in accordance with an exemplaryembodiment;

FIG. 11 is another more detailed, partial top positional view of theseat assembly of FIG. 3 during installation in accordance with anexemplary embodiment;

FIG. 12 is a cross-sectional view along line 12-12 of FIG. 11 inaccordance with an exemplary embodiment; and

FIG. 13 is a cross-sectional view along line 13-13 of FIG. 11 inaccordance with an exemplary embodiment.

DETAILED DESCRIPTION

The following detailed description is merely exemplary in nature and isnot intended to limit the application and uses. Furthermore, there is nointention to be bound by any expressed or implied theory presented inthe preceding technical field, background, brief summary or thefollowing detailed description. It should be understood that throughoutthe drawings, corresponding reference numerals indicate like orcorresponding parts and features. As used herein, the term module refersto an application specific integrated circuit (ASIC), an electroniccircuit, a processor (shared, dedicated, or group) and memory thatexecutes one or more software or firmware programs, a combinationallogic circuit, and/or other suitable components that provide thedescribed functionality.

Broadly, exemplary embodiments discussed herein refer to driver alertsystems and methods implemented as a vehicle seat assembly. The driveralert systems and methods may include actuators incorporated into seatbolsters that provide improved haptic responses and more efficientinstallation.

FIG. 1 is a functional block diagram illustrating a vehicle 10 thatincludes a driver alert system 100 in accordance with exemplaryembodiments. Although not shown, the vehicle has a generally knownconfiguration with one or more seats for supporting a driver andpassenger(s). Additional details about a vehicle seat assembly 200 willbe provided below after a brief description of the driver alert system100.

In general, the driver alert system includes one or more collisionavoidance modules 110, a communications module 120, a control module130, a haptic alert assembly (or haptic feedback assembly) 140, and oneor more additional alert devices, including a visual alert device 150,an auditory alert device 152, and an infotainment alert device 154. Asintroduced above and as described in greater detail below, the hapticalert assembly 140 may be incorporated into the vehicle seat assembly200, which may also be considered part of the driver alert system 100.During operation and as also discussed in greater detail below, thecontrol module 130 receives input signals from the collision avoidancemodules 110 and communications module 120 that indicate the possibilityof a collision condition. The control module 130 evaluates the inputsignals, and as appropriate, operates the haptic alert assembly 140and/or alert devices 150, 152, 154 to alert the driver of the collisioncondition. As such, the driver alert system 100 may function to alertthe driver of a collision condition such that avoidance maneuvers (e.g.,braking and/or steering) and/or automatic crash mitigation responses(e.g., braking and/or steering) may be initiated. Although the figuresshown herein depict example arrangements of elements, additionalintervening elements, devices, features, or components may be present inan actual embodiment.

In general, the collision avoidance modules 110 include one or moreon-board vehicle sensors (e.g., camera, radar, and/or lidar) that detecta potential for a collision based on the vehicle sensor signals. Thecollision avoidance modules 110 may generally be implemented as, forexample, forward collision warning, lane departure warning systems, lanekeeping assist systems, front park assist systems, rear park assistsystems, front and rear automatic braking systems, rear cross trafficalert systems, adaptive cruise control (ACC) systems, side blind spotdetection systems, lane change alert systems, driver attention systems,and front and rear pedestrian detection systems. As noted above, thedriver alert system 100 may further include communications module 120 toenable communications between vehicles and/or between the vehicle and aninfrastructure to forecast potential collision due to traffic oractivity either inside the line-of-sight of the driver or outside of theline-of-sight of the driver (e.g., a road hazard or traffic jam ahead isdetected beyond the driver's line-of-sight). In general, the collisionavoidance modules 110 and/or communications module 120 arecommunicatively coupled to a control module 130 that evaluates apotential for a collision based on the vehicle sensor signals and/orcommunications.

The control module 130 includes one or more submodule or units 132, 134,136, and 138 that cooperate to evaluate the signals from the collisionavoidance modules 110 and communications module 120, and in response,generate a control signal for operating one or more of the haptic alertassembly 140 and/or the devices 150, 152, 154. As described below, thecontrol module 130 may include a monitoring unit 132, a userconfiguration unit 134, an evaluation unit 136, and a patterndetermination unit 138. As can be appreciated, the units shown in FIG. 1may be combined and/or further partitioned to similarly coordinate andprovide driver alerts.

In general, the monitoring unit 132 monitors input from variouscomponents of the vehicle 10, particularly the haptic alert assembly 140to determine proper operation. If the monitoring unit 132 determinesthat a component is malfunctioning, the monitoring unit 132 may generatea warning message, a warning signal, and/or a faulty condition statusthat may be communicated to the vehicle driver or technician.

The user configuration unit 134 manages the display of a configurationmenu and manages user input received from a user interacting with theconfiguration menu. Such a configuration menu may be displayed on adisplay device within the vehicle or remote from the vehicle. In variousembodiments, the configuration menu includes selectable options that,when selected, allow a user to configure the various alert settingsassociated with the devices 150, 152, 154 and/or haptic alert assembly140. The alert settings for the haptic alert device 140 can include, butare not limited to, an occurrence of the vibration (e.g., whether or notto perform the vibration for a particular mode), a location of thevibration on the seat, an intensity of the vibration, a duration of thevibration, and/or a frequency of the pulses of the vibration. Based onthe user input received from the user interacting with the configurationmenu, the user configuration unit 134 stores the user configured alertsettings in an alert settings database. As can be appreciated, the alertsettings database may include volatile memory that temporarily storesthe settings, non-volatile memory that stores the settings across keycycles, or a combination of volatile and non-volatile memory.

The evaluation unit 136 functions to ascertain the current mode of thevehicle 10 and to evaluate, based on that mode, the condition inputsignals and communications from the collision avoidance modules 110 andcommunications module 120. Based on this evaluation, the evaluation unit136 may determine that a collision condition exists, e.g., that thevehicle may have the potential to be in a collision. Upon declaring acollision condition, the evaluation unit 136 sends an appropriate signalto the pattern determination unit 138. The signal may also indicate thenature of the collision condition.

Upon indication of the collision condition, the pattern determinationunit 138 generates a control signal to operate one or more of thedevices 150, 152, 154 and/or haptic alert assembly 140. In one exemplaryembodiment, the control signal may define one or more alert patternsbased on the collision condition. The alert patterns include hapticalert patterns, visual alert patterns, and/or auditory alert patterns.In various embodiments, the pattern determination unit 138 determinesthe alert patterns by retrieving the predefined alert settings and/orthe user defined alert settings from the alert setting database based onthe collision condition. Additional details about the alert patterns arediscussed below.

The alert pattern may also indicate a synchronization of multipleaspects of the devices 150, 152, 154 and haptic alert assembly 140. Forexample, and as discussed below, the haptic alert assembly 140 mayinclude multiple actuators, such as right and left actuators. As such,the alert pattern may include directional commands, such as theoperation the right and/or left actuator to provide additionalinformation about the nature of the collision condition (e.g., operationof only the right actuator would indicate collision threat is on theright).

Any suitable visual alert device 150 and auditory alert device 152 maybe provided. As example, the visual alert device 150 may be implementedas a light within the interior of the vehicle 10 and the auditory alertdevice 152 may be implemented as part of the vehicle stereo system. Theinfotainment alert device 154 may correspond to a device or combinationof devices for interacting with the vehicle 10. For example, theinfotainment alert device 154 may include a display screen integratedthe dashboard and user interfaces, such as a touch screen, buttons,and/or rotary dials. The alert signals associated with the infotainmentalert device 154 may take the form of visual, audible, and/or hapticalert.

The haptic alert assembly 140 may be any suitable haptic alert device.In one exemplary embodiment, the haptic alert assembly 140 isimplemented as part of the vehicle seat assembly 200, as will now bedescribed in greater detail.

FIG. 2 is a schematic side view of a vehicle seat assembly 200 inaccordance with an exemplary embodiment. The seat assembly 200 may beinstalled on a floor of the passenger area of a vehicle, such as thevehicle 10 described above. In one exemplary embodiment, the seatassembly 200 is a driver seat for an automobile, although in otherexemplary embodiments, the seat assembly 200 may be a passenger seatand/or implemented into any type of vehicle. Although an exemplary seatassembly 200 is described below, the driver alert system 100 may beimplemented in any suitable type of seat assembly, including freestanding seats, bench seats, and the like.

As shown in FIG. 2, the seat assembly 200 includes a lower seat member210, a seat back member 220, a head rest 230, and a haptic alertassembly 140, such as the haptic alert assembly 140 introduced above inthe discussion of FIG. 1. The lower seat member 210 defines a generallyhorizontal surface for supporting an occupant (not shown). The seat backmember 220 may be pivotally coupled to the lower seat member 210 anddefines a generally vertical surface for supporting the back of anoccupant. The head rest 230 is operatively coupled to the seat backmember 220 to support the head of an occupant. Although not shown, thelower seat member 210, the seat back member 220, and the head rest 230are each formed by a foam body mounted on a frame and covered with acover.

As described in greater detail below, the haptic alert assembly 140 isinstalled in the lower seat member 210 to provide haptic signals (e.g.,vibrations) to the occupant in predetermined situations. As noted above,the haptic alert assembly 140 is part of the driver alert system 100 toalert the driver and/or automatically control (e.g., brake, or steer)the vehicle to either help the driver avoid the crash or reduce thecrash impact speed.

FIG. 3 is a top view of the seat assembly 200 of FIG. 2 in accordancewith an exemplary embodiment. As shown in FIG. 3, the lower seat member210 generally includes a seat pan 310, a first bolster 320, and a secondbolster 330. The bolsters 320, 330 are generally considered the leftoutermost and right outermost side of the lower seat member 210,respectively. As can be appreciated, in various other embodiments, theseat pan 310 can be without bolsters 320, 330, such as a flat seat. InFIG. 3, the bolsters 320, 330 are arranged on the longitudinal sides ofthe seat pan 310 (e.g., the left and right sides) to support the legsand thighs of the occupants. Each of the bolsters 320, 330 may beconsidered to have a front end 324, 334 and a back end 326, 336 relativeto the primary direction of travel. As shown, the seat back member 220may overlap a portion of the bolsters 320, 330 at the back ends 326,336. As is generally recognized in seat design, the bolsters 320, 330are arranged on the sides of the lower seat member 210, typically at anangle to the seat pan 310.

FIG. 3 additionally illustrates positional aspects of the haptic alertassembly 140. In particular, the haptic alert assembly 140 includes afirst actuator 322 installed in the first bolster 320 and a secondactuator 332 installed in the second bolster 330. The first and secondactuators 322, 332 are coupled to a haptic controller 350 with a wiringharness 360. In one exemplary embodiment, the haptic controller 350corresponds to the control module 130 discussed above, although thehaptic controller 350 may alternatively be a separate controller.

In general, the first and second actuators 322, 332 are positioned toenable the occupant to clearly and quickly perceive and differentiatevarious types of haptic signals without negatively impacting seatcomfort and durability. The particular locations of the first and secondactuators 322, 332 may additionally depend on seat designconsiderations, including seat structure, bolster design, and foamthickness. Although the first and second actuators 322, 332 aredescribed as being positioned in the bolsters 320, 330, in otherembodiments, the first and second actuators 322, 332 may be positionedin other areas of the seat assembly 200, such as the seat pan 310, seatback member 220, and/or the head rest 230.

As shown, first and second actuators 322, 332 (e.g., two actuators) areprovided to independently generate the desired haptic signals to theoccupant either on the left side, right side, or both the left and rightsides. However, in other embodiments, additional actuators may beprovided. In one exemplary embodiment, installation of the first andsecond actuators 322, 332 in the first and second bolsters 320, 330functions to isolate the actuators vibration 322, 332 from one anothersuch that the actuators 322, 332 tactile vibration is decoupled (orisolated) from one another

As such, the vibrations may be highly localized. Consequently, when itis desired to generate only of these two actuators (e.g., the leftactuator), the seat occupant does not experience unintended vibrationsthat can travel through the seat cushion material or seat structure tothe other actuator location (e.g., the right actuator). As one example,the peak amplitude of measured vertical acceleration at the activatedactuator location normal to the seat bolster surface may be at leastseven times greater than the peak amplitude of the measured accelerationalong the axis parallel to the axis of rotation of the motor actuation.

In one exemplary embodiment, the first and second actuators 322, 332 arepositioned about two-thirds of the distance between the front ends 324,334 of the bolsters 320, 330 and the seat back member 220. In oneexemplary embodiment, the first and second actuators 322, 332 (e.g., theforward edge of the actuators 322, 332) may be laterally aligned withthe H-point (or hip-point) 370, as schematically shown. In otherembodiments, the actuators 322, 332 (e.g., the rear edge of theactuators 322, 332) are positioned approximately 25 cm forward of theH-point 370 and/or between 0 cm and 25 cm forward of the H-point 370. Asgenerally recognized in vehicle design, the H-point 370 is thetheoretical, relative location of an occupant's hip, specifically thepivot point between the torso and upper leg portions of the body. Ingeneral and as discussed above, the actuators 322, 332 are positionedwith consideration for performance, durability, and comfort. However,the exemplary positions discussed herein enable advantageous occupantreaction times from the perspectives of both recognition andinterpretation (e.g., feeling the vibration and recognizing the alertdirection), typically on the order of hundreds of milliseconds. In oneexemplary embodiment, the location of the H-point 370 is unchanged ascompared to a lower seat member without a haptic feedback assembly.

As described below, the two actuators 322, 332 provide advantages withrespect to the occupant detection and interpretation of alert (e.g., thedirection of the crash threat), occupant comfort, and seat durability.In one exemplary embodiment, the actuators 322, 332 may individuallygenerate first and second portions of a haptic alert, respectively, orbe individually operated to generate the entire response. As an example,the two actuators 322, 332 provide a clear signal regarding the natureof the alert and direction the alert is referring to, e.g., rapidpulsing of the left actuator 322 signals to the driver indicate theyhave drifted across a left lane marking without their left turn signalactivated. Additional actuators, such as also activating the rightactuator in this case of a left lane departure, will reduce the chancethe occupant will correctly associate the activation with a left sideevent and it will increase the time it takes for the occupant todetermine a left side event has occurred. Similarly, the position andsize of the actuators 322, 332 provide advantages with respect to seatdurability, which can be measured by commonly used sliding entry, jounceand squirm, and knee load durability seat validation tests. Theactuators 322, 332 may be designed to function for 100,000 actuationsequences over 150,000 miles of vehicle life. Other actuator positionsmay compromise occupant detection and alert effectiveness, seat comfort,and seat durability. For example, if the haptic device is placed at thevery front edge of the seat, the occupant may not perceive seatvibrations if they pull their legs back against the front portions ofthe seat.

As described above, the haptic controller 350 commands actuators 322,332 based on a haptic pattern. For example, when an object is detectedapproaching from the right side of the vehicle when the occupant isbacking a vehicle, the actuator 332 positioned near the driver's rightleg is selected for actuation. Conversely, when an object is detectedapproaching from the left side of the vehicle when the occupant isbacking a vehicle, the actuator 322 positioned near the driver's leftleg is selected for actuation. The actuators 322, 332 are similarlyselected for right and left lane departure warnings, or other potentialhazards detected to the sides of the vehicle. When a potential hazard isdetected to the front or rear of the vehicle, the haptic controller 350selects actuators 322, 332 on both sides of the driver to actuate.

In one exemplary embodiment, the peak amplitude of measured verticalacceleration at the activated actuator location normal to the seatbolster surface may be at least five times greater than the peakamplitude of the measured acceleration in the vertical, fore-aft, andlateral directions at non-activated actuator locations. Moreover, by wayof example, the actuation profile may be adjusted to create a desiredacceleration profile felt by variously sized drivers. For example, ahigh frequency component of the vibration corresponding to therotational speed of the motor is preferably within the range of 55 to 67Hz. The high frequency component is also selected to reduce undesirableinteractions with road vibration frequencies. The vertical accelerationof the vibration is preferably between 50 and 72 m/s², and thisacceleration level is preferably within 10% across each of the actuatorlocations.

FIGS. 4 and 5 are respective top and side views of portions of thehaptic alert assembly 140 relative to an exemplary occupant 400. Asshown, the first and second actuators 322, 332 are positionedimmediately proximate to each thigh of the occupant. In the depictedexemplary embodiment, the occupant 400 is a female with the size in thelowest fifth percentile. In other words, the depicted occupant 400 isrelatively small with respect to an average occupant and largeroccupants will generally have higher seat pressure distributions nearthe haptic seat devices and will generally make contact with a largerarea of the seat.

FIG. 6 is a side view of a motor 600 that may be incorporated into theactuators 322, 332 described above. As an example, one motor 600 may beincorporated into each actuator 322, 332. The motor 600 may be arelatively small and light motor, for example, a 12 VDC motor in whichan electric current drives magnets or coils to rotate output shaft 602.An eccentric mass 604 is coupled to and rotates with the shaft 602 toproduce a haptic response. In other words, the eccentric mass 604 isselectively rotated to produce a vibrating sensation for an occupant.The motor 600 and/or shaft 602 may be sized and shaped to produce thedesired characteristics of the haptic response. Other types of motorsand/or actuation assemblies may be provided, including smart materials.

As noted above, the haptic controller 350 may have various predeterminedpatterns implemented with active and inactive periods of operation.During the active period, the haptic controller 350 commands theselected motor 600 (e.g., the motor in actuator 322 or the motor 600 inactuator 332) to rotate, and during the inactive period, the hapticcontroller 350 does not commands the selected motor 600 to rotate.

The motor 600 may be operated in a manner to create haptic pulses at thesurface of the seat bolster (e.g., bolster 320, 330) varied in length,spacing, and intensity to create the haptic feedback felt by the driverof the vehicle. The haptic feedback created by the haptic pulsesindicates the type of alert, e.g., the nature of the collisioncondition. The haptic controller 350 determines the appropriate voltageand determines, for example, a pulse width modulation (PWM) pattern of“on” periods where voltage is provided to the motor 600 and “off”periods where no voltage is provided to the motor 600.

In some embodiments, the relative duration of the active period andinactive period may be used to indicate the severity of the potentialhazard, and/or the time between active periods and inactive periods maybe decreased to indicate more urgent alerts, such as the differencebetween near-field imminent crash alerts and far-field advisory eventsthat may occur beyond the driver's line of sight. Distinction betweenurgent and non-urgent alerts may be communicated by varying the hapticfeedback to the driver. For example, the number of pulses, pulse on andpulse off cycle patterns, pulse signatures, pulse intensity, or pulselocation may be varied to produce various alerts. As an example, when anobject is first detected, a single pulse or unique pulse signature maybe provided, and as the vehicle moves closer to the object, theseparation time between pulses (or pulse signatures) is decreased untila minimum separation time is reached. The intensity settings for theproximity alerts (e.g., more intense as the crash threat is greater) maybe distinct from the crash alert settings to reduce customer discomfortor annoyance

Examples of exemplary alert patterns are provided below. A haptic alertfor a Lane Departure Warning (LDW) event is indicated by three pulsescommanded with active periods of 80 ms and inactive periods of 120 ms. ARear Cross Traffic Alert (RCTA) event is indicated by three pulsescommanded with active periods of 100 ms and inactive periods of 100 ms.A Forward Collision Alert (FCA), Crash Imminent Braking (CIB), orAdaptive Cruise Control (ACC) event is indicated by five pulsescommanded with active periods of 100 ms and inactive periods of 100 ms.A Rear Park Assist (RPA) first detect event is indicated by one or twopulses commanded with active periods of 70 ms and inactive periods of130 ms. A RPA and Front Park Assist (FPA) near object event areindicated by five pulses commanded with active periods of 70 ms andinactive periods of 130 ms. An ACC “go notifier” event is indicated bythree pulses commanded with active periods of 100 ms and inactiveperiods of 100 ms.

FIG. 7 is an isometric view of an actuator housing 700 that may beincorporated into the actuators 322, 332 described above, and FIG. 8 isa side view of the actuator housing 700. In general and additionallyreferring to FIG. 6, the motor 600 may be positioned in the actuatorhousing 700 for installation and operation, e.g., such that one motor600 and one housing 700 form each actuator 322, 332 (FIG. 3). Ingeneral, the actuator housing 700 is configured to protect the motor 600while enabling transmission of the haptic signal generated by the motor600 to the occupant.

The actuator housing 700 may have any suitable size and shape. In oneexemplary embodiment, the actuator housing 700 may include side walls702, a bottom wall 706, and a top wall 708. It should be noted that theterms “side,” “top,” and “bottom” are merely relative terms to describethe actuator housing 700 as depicted in FIG. 7 and do not necessarilyimply or require a particular orientation during installation oroperation. The side walls 702 may be configured with first and secondportions that separate to provide access to the interior of the actuatorhousing 700, for example, to install and/or replace the motor 600. Snapsor other locking mechanisms 710 may be provided to secure and releasethe respective portions. In other embodiments, the actuator housing 700may have a hinged or clam shell construction to accommodate the motor600. One or more of the walls 702, 706, 708 may define an aperture foraccommodate wiring members 720, which are coupled to the motor 600. Asdescribed in greater detail above, the wiring members 720 may be part ofthe wiring harness 360 that couples the motor 600 to the hapticcontroller 350 (FIG. 3).

As shown, the top wall 708 may be coupled to or formed by a plate memberwith at least one extended surface 712. The top wall 708 in FIG. 7includes extended surfaces 712 on opposite edges of the actuator housing700. Due to the extended surfaces 712, the top wall 708 may have greaterplanar dimensions than that of the bottom wall 706. In one exemplaryembodiment, the top wall 708 may be approximately 50% larger than thebottom wall 706, although other relative dimensions may be possible. Assuch, the top wall 708 may be sized to provide advantageous transmissionof the haptic response from the motor 600. For example, the largerdimension of the top wall 708 enables transmission of the hapticresponse over a larger area, e.g., the vibrations may be spread out overa greater area for enhanced detection by the occupant and to increasedetectability for a wider range of occupant sizes and occupantpositioning in the seat. As also described in greater detail below, thedimensions of the top wall 708 may also facilitate accurate, repeatableinstallation of the actuators 322, 332 (FIG. 3).

FIG. 9 is a top view of the lower seat member 210 removed from the seatback member 220 (FIG. 2) and with a cover removed. As discussed above,the lower seat member 210 may be formed by the seat pan 310 and firstand second bolsters 320, 330. As also introduced above, each of the seatpan 310 and first and second bolsters 320, 330 may include a foam body910, 920, 930 mounted on a frame (not shown).

FIG. 9 particularly illustrates characteristics that facilitateinstallation of the actuators 322, 332 (not shown in FIG. 9) into thefoam body 920, 930 of the first and second bolsters 320, 330,respectively. In one exemplary embodiment, each foam body 920, 930defines a depression 922, 932 to accommodate one of the actuators 322,332.

FIG. 10 is a more detailed view of depression 932, although thedescription of FIG. 10 is also applicable to depression 922 (FIG. 9). Asshown in FIG. 9, the depression 932 is a multi-layered (ormulti-stepped) depression in this exemplary embodiment. In particular,the depression 932 includes a first layer 1030, a second layer 1032, anda third layer 1034. The layers 1030, 1032, 1034 are sized to securelyaccommodate the actuators 322, 332 (not shown in FIG. 10). Referringadditionally to FIGS. 7 and 8, the first layer 1030 is sized withrelative dimensions so as to accommodate the side walls 702 and bottomwall 706 of the actuator housing 700. Upon insertion of the side walls702 and bottom wall 706, the second layer 1032 accommodates the top wall708 of the actuator housing 700. The walls of the layers 1030, 1032function to accurately position the actuator housing 700 duringinstallation and to prevent lateral and longitudinal movement of theactuator housing 700 during operation. Additionally referring to FIG.11, which is a top view of an actuator (e.g., actuator 332) installed inthe depression 932, a topper pad 1100 may be provided to cover theactuator housing 700 during installation and operation, as well as toensure seat comfort and seat durability. The topper pad 1100 may be amesh or foam pad that fits within the third layer 1034 of the depression932. Upon installation, the actuator housing 700 and topper pad 1100 maybe stacked within the depression 932 to provide a generallyuninterrupted planar surface of the respective bolster 320, 330. Inother words, the installed actuators 322, 332 are generally placed tonot protrude or dent the lower seat member 210. FIGS. 12 and 13 arecross-sectional views along lines 12-12 and 13-13, respectively, of FIG.11 of an actuator (e.g., actuator 332) installed in a depression (e.g.,depression 932). As a result of this arrangement, the actuators 322, 332may be installed in the deepest and/or thickest portion of the foam body920, 930. In other embodiments, the actuators 322, 332 may be closer tothe surface or deeper in the foam body 920, 930.

As best shown in FIG. 10, the depression 932 further includes athru-hole 1036 to accommodate portions of the wiring harness 360, suchas the wiring members 720 extending through the actuator housing 700discussed in reference to FIGS. 7 and 8.

Referring again to FIG. 9, the depressions 922, 932 are depicted on the“top” side (or A-surface) of the lower seat member 210. However, inalternate embodiments, the depressions may be formed on the “bottom”side (or B-surface) on the underside of the lower seat member 210.

Still referring to FIG. 9, the route of the wiring harness 360 isschematically shown. In particular, the wire passages 952, 956 extendthrough the foam bodies 910, 920, 930 to accommodate the wiring harness360 such that the motor 600 (FIG. 6) is electrically coupled to thehaptic controller 350 (FIG. 3). Typically, the wire passages 952, 956include a first wire passage 952 to accommodate a first wire 954 of thewiring harness 360 to the first actuator 322 (FIG. 3) and a second wirepassage 956 to accommodate another wire 958 of the wiring harness 360 tothe second actuator 332 (FIG. 3). In one exemplary embodiment, the wirepassages 952, 956 may extend to a common side of the lower seat member210. In the depiction of FIG. 9, the wire passages 952, 956 andassociated wires 954, 958 extend from the respective actuators 322, 332through the lower seat member 210 and to the haptic controller 350. Asshown, the haptic controller 350 may be offset relative to the actuators322, 332 such that the haptic controller 350 is closer to one actuator322 than the other actuator 332. In one exemplary embodiment, the hapticcontroller 350 may be located underneath the lower seat member 210,although other locations may be provided. This arrangement results inthe wires 954, 958 being different lengths, e.g., the wire 958 is longerthan wire 954. The length difference between the wires 954, 958functions to prevent wiring errors during installation. Referring to thedepicted exemplary embodiment, the wire 954 is the shorter wire, andthus, unable to physically reach the far side actuator 332, which inturn, helps ensure that the wire 954 is properly coupled to thedesignated controller output for the actuator 322, e.g., the wire 954for the right side actuator 322 is coupled to the left side output ofthe haptic controller 350. In some instances, a misrouted wire may notbe able to physically reach the haptic controller 350. The controllermay additionally have inputs on opposite sides to receive the wires 954,958. As shown in FIG. 9, one exemplary arrangement may have the leftside wire 954 from the left side actuator 322 coupled to the left sideof the haptic controller 350 and the right side wire 958 from the rightside actuator 332 coupled to the right side of the haptic controller350. This arrangement additionally may prevent wiring errors. Inaddition to the wires 954, 958 having different lengths, in someembodiments, the length of the passages 952, 956 may also be selectedrelative to the length of the wires 954, 958 to prevent or mitigatewiring errors. For example, the second wire passage 956 may have alonger length than the first wire 954. As a result of this embodiment,the first wire 954 is incapable of reaching the second actuator (e.g.,the incorrect actuator).

While at least one exemplary embodiment has been presented in theforegoing detailed description, it should be appreciated that a vastnumber of variations exist. It should also be appreciated that theexemplary embodiment or exemplary embodiments are only examples, and arenot intended to limit the scope, applicability, or configuration of thedisclosure in any way. Rather, the foregoing detailed description willprovide those skilled in the art with a convenient road map forimplementing the exemplary embodiment or exemplary embodiments. Itshould be understood that various changes can be made in the functionand arrangement of elements without departing from the scope of thedisclosure as set forth in the appended claims and the legal equivalentsthereof.

The invention claimed is:
 1. A vehicle seat assembly, comprising: abottom seat member comprising a seat pan with a first side and a secondside, a first bolster positioned on the first side of the seat pan, anda second bolster positioned on the second side of the seat pan, thefirst bolster defining a first depression, wherein the bottom seatmember defines a first wire passage and a second wire passage; and ahaptic alert assembly comprising a first actuator with a first housingand a first motor within the first housing, the first housing beingmounted within the first depression, and wherein the haptic alertassembly further comprises a second actuator with a second housing and asecond motor, the second housing being mounted within the secondbolster, wherein the haptic alert assembly further comprises a wiringharness and a controller, wherein the controller includes a first outputfor sending first commands to the first actuator and a second output forsending second commands to the second actuator such that the first andsecond actuators independently generate selected directional hapticsignals, wherein the wiring harness comprises a first wire extendingbetween the first actuator and the first output of the controllerthrough the first wire passage and a second wire extending between thesecond actuator and the second output of the controller through thesecond wire passage, wherein the first wire is a first length and thesecond wire is a second length, the first length being shorter than thesecond length, and wherein the first wire passage has a third length andthe second wire passage has a fourth length, the fourth length beinglonger than the third length and the first length being shorter than thefourth length, whereby the first wire cannot be extended for connectionto the second actuator through the second wire passage ensuring that thefirst and second wires are correctly connected to their respectiveactuator to provide correct directional haptic signaling.
 2. The vehicleseat assembly of claim 1, wherein the first housing comprises a top wallwith an extended surface, a bottom wall, and side walls coupling the topwall to the bottom wall; wherein the first depression includes aplurality of layers, including a first layer defining of a bottom of thefirst depression and a second layer adjacent the first layer, the secondlayer having an extended cross-sectional area relative to the firstlayer, wherein the first bolster, the first depression, and the firstand second layers are formed by a foam body, wherein the first layer ofthe depression is sized to accommodate the bottom wall and the sidewalls of the housing, and wherein the second layer of the depression issized to accommodate the top wall of the housing.
 3. The vehicle seatassembly of claim 2, wherein the top wall is at least approximately 50%larger in area than the bottom wall.
 4. The vehicle seat assembly ofclaim 3, wherein the plurality of layers further includes a third layeradjacent the second layer, the third layer having a largercross-sectional area than the second layer.
 5. The vehicle seat assemblyof claim 4, further comprising a topper pad arranged within the thirdlayer to cover the first housing.
 6. A driver alert assembly,comprising: a vehicle seat assembly comprising a bottom seat memberhaving a seat pan with a first side and a second side, a first bolsterpositioned on the first side of the seat pan, and a second bolsterpositioned on the second side of the seat pan, the first bolsterdefining a first depression, the bottom seat member including a firstwire passage and a second wire passage; and a control module configuredto declare a collision condition based on input signals received fromone or more collision avoidance systems and to generate alert commandsignals based on the collision condition, the control module including afirst output and a second output; and a haptic alert assembly coupled tothe control module and configured to generate a haptic alert based onthe alert command signals, the haptic alert assembly including a firstactuator comprising a first housing and a first motor within the firsthousing, the first housing being mounted within the first depression,wherein the haptic alert assembly further comprises a second actuatorwith a second housing and a second motor, the second housing beingmounted within the second bolster, the haptic alert assembly furthercomprising a wiring harness, the wiring harness comprising a first wireextending between the first actuator and the first output of the controlmodule through the first wire passage such that the first actuatorreceives a first selected portion of the alert command signals from thecontrol module and a second wire extending between the second actuatorand the second output of the control module through the second wirepassage such that the second actuator receives a second selected portionof the alert command signals, and wherein the first wire has a firstlength, the second wire has a second length greater than the firstlength, the first wire passage has a third length, and the second wirepassage has a fourth length that is greater than the third length andthe first length, whereby the first wire cannot be extended forconnection to the second actuator through the second wire passageensuring that the first and second wires are correctly connected totheir respective actuator to provide correct directional hapticsignaling.
 7. The driver alert assembly of claim 6, wherein the firstdepression includes a plurality of layers, including a first layerdefining of a bottom of the first depression and a second layer adjacentthe first layer, the second layer having an extended cross-sectionalarea relative to the first layer, wherein the first and second layers ofthe first depression are formed by a foam body.
 8. The driver alertassembly of claim 7, wherein the first housing comprises a top wall withan extended surface, a bottom wall, and side walls coupling the top wallto the bottom wall, wherein the first layer of the depression is sizedto accommodate the bottom wall and the side walls of the housing.
 9. Thedriver alert assembly of claim 8, wherein the second layer of thedepression is sized to accommodate the top wall of the housing.
 10. Thedriver alert assembly of claim 9, wherein the top wall is at leastapproximately 50% larger in area than the bottom wall.
 11. A driveralert assembly, comprising: a vehicle seat assembly comprising a bottomseat member having a seat pan with a first side and a second side, afirst bolster positioned on the first side of the seat pan, and a secondbolster positioned on the second side of the seat pan, the first bolsterdefining a first depression and a first wire passage and the secondbolster defining second depression and a second wire passage; and acontrol module configured to declare a collision condition based oninput signals received from one or more collision avoidance systems andto generate first and second alert command signals based on thecollision condition, the control module having a first output and asecond output; a wire harness coupled to the control module, the wireharness including a first wire with a first length extending through thefirst wire passage and a second wire with a second length extendingthrough the second wire passage, the first length being shorter than thesecond length; and a haptic alert assembly coupled to the control modulevia the wire harness and configured to generate a haptic alert based onthe alert command signals, the haptic alert assembly including a firstactuator mounted within the first depression and coupled to the firstoutput of the control module via the first wire to receive the firstalert command signals and a second actuator mounted within the seconddepression and coupled to the second output of the control module viathe second wire to receive the second alert command signals, wherein thefirst wire passage has a third length and the second wire passage has afourth length, and wherein the fourth length is greater than the firstlength and the third length, whereby the first wire cannot be extendedfor connection to the second actuator through the second wire passageensuring that the first and second wires are correctly connected totheir respective actuator to provide correct directional hapticsignaling.